Equipment goods

AT210 Hydrostatic and Burst Testing Machine

AT210 Hydrostatic and Burst Testing Machine

Introduction

AT210 Hydrostatic and Burst Testing Machine features compact structure design and simple to use. It is specifically used for time-to-failure test of plastic pipe under constant internal pressure, and for test of resistance to short-time hydrostatic pressure of plastic pipe; tubing and fittings.

Max pressure: 10Mpa, 16Mpa, 20Mpa, 30Mpa

Standards

GB/T 6111, GB/T 15560, GB/T 18997.1, GB/T18997.2, ISO1167, EN921, ASTM F1335, ASTM D1598

New feature

1) Leakage judge

2) Rupture identification

3) Overpressure protection

4) No-water protection

5) Automatic test saving when power off

6) Continuous test after power recovery

7) Test curve explore

8) Calibration function

Reliability & Durability

1) Advance OMRON PLC specially designed for industrial use offers closed loop control of working pressure and pressure compensation with high reliability and stability, allowing 10,000 hours' continuous test without failure.

2) Learnt from Denmark technology, accumulator is used for general pressure output, reducing frequent start of motor and pump, prolonging services life and improving pressure control accuracy

3) Imported components ensure high reliability and precision, such as pressure transducer, electromagnetic valve, accumulator and electric pump

4) Accumulator imported from Germany for pressure compensation reduced working time of motor and pressurizing system, improves pressurizing system and ensures pressure accuracy.

5) Imported electric pump ensures high stability and reliability, and improves accuracy of pressurizing speed and control

6) Water filter provides high precision filtering with big flow rate and stainless mesh

7) Stainless SS316 piping system features high reliability and durability.

Usability

1) Wide view full color touch screen is simple for operation without PC

2) Professional test software is powerful and simple to use. Real-time display of pressure-time graphics of each stations; real-time display data, and print test report; test data and report complies with OFFICE and test report is programmable according to user's requirements

3) Automatically sample and analyze test data, generate test curve, save test data, and build test report.

4) Modular design: user authorization management, test process setup, test curve analysis, test data review and calibration.

5) Real-time display of time-pressure curve and time-temperature curve.

6) Powerful test parameter setup allows hydrostatic test, burst test and graduation pressuring test.

7) Continuous test function: under conditions of sudden power off or no water supply, the test can be continued with saved database after recovery.

8) Curve explore: zoom in or out to view the curve, also compare multiple curves in on window.

9) Report can be export to Excel, both test data and test curve.

10) Additional function can be added: LAN connection and report template design.

Flexibility

1) 1~64 test stations are available to accommodate multiple tests separately without interference on each other

2) Continuous test after power reset saves time for test

3) 6 types of standard size water tank are selectable for various sizes of test specimens. Specimen can either be horizontally positioned or vertically. Water tank can be customized for non-standard shape or size of specimen. Water tank is made of stainless steel with perfect heat preservation; autp water compensation ensures test reliability.

4) Optional low temperature cooling system permits non-ambient test with temperature ranging 20℃~95℃

5) The end closures use German technology. Various types are available to satisfy different requirements. It's simple to prepare samples with perfect sealing

Parameters

Model

AT210-10

AT210-16

AT210-20

AT210-30

Type

Type A

Max pressure

10MPa

16MPa

20MPa

30MPa

Specimen diameter

Ф16~Ф630

Test stations

1~20

Pressure accuracy

≤1%

Constant pressure accuracy

-1% ~ +2%

Constant pressure range

5% ~ 100% (10MPa, 16MPa),

10% ~ 100% (20MPa, 30MPa)

Timing range

0 ~ 10000h

Timing accuracy

≤±0.1%

Power requirements

3-phase, AC 380V, 50Hz

Control cabinet dimension

(A*B*C)

700*600*1700mm (1 ~ 6 stations)

1050*900*1700mm (7 ~ 20 stations)

Control cabinet weight

120kg (1 ~ 6 stations)

260kg (7 ~ 20 stations)

Standard accessories

Name

Description

Quantity

Test stations

Made to order

N

Main machine

/

1

PLC control

OMRON (Japan)

N/4

Touch screen

Panel Master HMI (Taiwan)

1

Pressure transducer

MEAS (USA)

N

Pressure meter

/

1

Electrical plunger pump

Interpump (Italy)

1

Electromagnetic valve

Parker (USA)

N*2

High pressure pipeline

Stainless steel

N

Accumulator

HYDAC (Germany)

N+1

Quick coupling

DIXON (USA)

N+M

(M is the quantity of water tank)

Water filter

/

1

Test software

English version

1

Optional water tank (including heating system temperature up to 95℃)

Type

A

B

C

D

E

F

Dimension

(L*W*H)

1200*800

*800

1800*800

*800

2100*1200

*1200

1200*800

*1200

1200*1000

*1600

1200*1200

*1900

Specimen

Diameter(mm)

≤Ф110

≤Ф400

≤Ф630

≤Ф110

≤Ф250

≤Ф400

Specimen direction

Horizontal

Vertical

Temperature range

Ambient ~ 95℃

15 ~ 95℃ (optional cooling system)

Temperature accuracy

≤±1℃ (water tank)

Temperature uniformity

≤±1℃ (water tank)

Test stations

One station can be divided to 1~5 branch, to connect 1~5 samples

Standard is one station and one branch

High pressure hose

Quantity: test station number N+1

Length: A/B/D: 1 meter; C/E/F: 1.5 meter.

Quick coupling

Station number N+1

Input connecter

M14*1.5-6g (Ф5*1.8 O-ring face seal)

Power supply

3-phase 5-line, AC380V±10%, 50Hz

Heating power

12KW

12KW

24KW

12KW

12KW

12KW

Weight

220KG

310KG

380KG

260KG

380KG

450KG

1) Both inside and outside are made of stainless steel 304.

2) Optional heating system permits tests under temperature from ambient to 95℃

3) Equipped with circulation pump to ensure good temperature uniformity.

4) Automatic detection of water level and automatic water compensation

5) Quick couplings are stainless steel with pressure up to 34.5MPa

6) Theflon hoses are durable with temperature range -73 ~ +232℃

Optional cooling system (equip for water tank)

Type

A

B

C

Cooling capacity

3600W

5200W

7200W

Power supply

Singe-phase, AC220V±10%, 50Hz

Power consumption

1.5kW

2.2kW

2.75kW

Weight

63.5KG

66KG

72KG

Outside dimension (L*W*H)

728*420*6700mm

728*420*6700mm

748*440*725mm

Optional end closures (end cap)

1) Comply with IOS1167, type A

2) Aluminum type: Ф16 ~ Ф630

3) Stainless steel type: Ф16 ~ Ф250

4) No pull-rod outside seal is the recommend type in test standard

5) Smart design ensures perfect seal without leakage

6) Specially made silicon rubber seal is one-body structure even for big size like Ф630mm, not only improving seal quality and mounting efficiency, but also satisfying long time, high pressure and high temperature tests.

7) 316 air release valve can be fastened manually, simple to operate

Aluminum alloy no pull-rod end enclosure

No.

Sample diameter

O ring

Gasket

ISO1167

Quantity

Diameter

Quantity

Diameter

Quantity

1

Ф16

Ф16*2.65

2

Ф10

1

Ф8

1

2

Ф18

Ф18*2.65

2

Ф10

1

Ф8

1

3

Ф20

Ф20*2.65

2

Ф10

1

Ф8

1

4

Ф25

Ф25*2.65

2

Ф10

1

Ф8

1

5

Ф32

Ф32*2.65

2

Ф10

1

Ф8

1

6

Ф40

Ф40*3.55

2

Ф10

1

Ф8

1

7

Ф50

Ф50*3.55

2

Ф10

1

Ф8

1

8

Ф63

Ф63*3.55

2

Ф10

1

Ф8

1

9

Ф75

Ф75*5.3

2

Ф10

1

Ф8

1

10

Ф90

Ф90*5.3

2

Ф10

1

Ф8

1

11

Ф110

Ф110*5.3

2

Ф10

1

Ф8

1

12

Ф125

Ф125*5.3

2

Ф10

1

Ф8

1

13

Ф140

Ф140*5.3

2

Ф10

1

Ф8

1

14

Ф160

Ф160*5.3

2

Ф10

1

Ф8

1

15

Ф180

Ф180*5.3

2

Ф10

1

Ф8

1

16

Ф200

Ф200*7

2

Ф10

1

Ф8

1

17

Ф225

Ф225*7

2

Ф10

1

Ф8

1

18

Ф250

Ф250*7

2

Ф10

1

Ф8

1

19

Ф280

Ф280*7

2

Ф10

2

Ф8

1

20

Ф315

Ф315*12

2

Ф10

2

Ф8

1

21

Ф355

Ф355*12

2

Ф10

2

Ф8

1

22

Ф400

Ф400*20

2

Ф10

2

Ф8

1

23

Ф450

Ф450*20

2

Ф10

2

Ф8

1

24

Ф500

Ф500*20

2

Ф10

2

Ф8

1

25

Ф560

Ф560*20

2

Ф10

2

Ф8

1

26

Ф630

Ф630*20

2

Ф10

2

Ф8

1

Remark:

Quantity: means quantity for one pair of end enclosure

Each pair of end enclosure is equipped with one sample connecter, one air release valve and two spare O rings.

Stainless steel no pull-rod end enclosure

No.

Sample

Diameter

O ring

Gasket

ISO1167

Quantity

Diameter

Quantity

Diameter

Quantity

1

Ф16

Ф16*2.65

2

Ф10

1

Ф8

1

2

Ф18

Ф18*2.65

2

Ф10

1

Ф8

1

3

Ф20

Ф20*2.65

2

Ф10

1

Ф8

1

4

Ф25

Ф25*2.65

2

Ф10

1

Ф8

1

5

Ф32

Ф32*2.65

2

Ф10

1

Ф8

1

6

Ф40

Ф40*3.55

2

Ф10

1

Ф8

1

7

Ф50

Ф50*3.55

2

Ф10

1

Ф8

1

8

Ф63

Ф63*3.55

2

Ф10

1

Ф8

1

9

Ф75

Ф75*5.3

2

Ф10

1

Ф8

1

10

Ф90

Ф90*5.3

2

Ф10

1

Ф8

1

11

Ф110

Ф110*5.3

2

Ф10

1

Ф8

1

12

Ф125

Ф125*5.3

2

Ф10

1

Ф8

1

13

Ф140

Ф140*5.3

2

Ф10

1

Ф8

1

14

Ф160

Ф160*10

2

Ф10

1

Ф8

1

15

Ф180

Ф180*7

2

Ф10

1

Ф8

1

16

Ф200

Ф200*8.6

2

Ф10

1

Ф8

1

17

Ф225

Ф225*8.6

2

Ф10

1

Ф8

1

18

Ф250

Ф250*8.6

2

Ф10

1

Ф8

1

Remark:

Quantity: means quantity for one pair of end enclosure

Each pair of end enclosure is equipped with one sample connecter, one air release valve and two spare O rings.

Location : 18th Floor, Building B,Dahua International Port, Hefei City, Anhui Province, China, 230601 Hefei City,
Contact : Eric Qin, +86 186 18655041869

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AT210 Hydrostatic and Burst Testing Machine

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