AT210 Hydrostatic and Burst Testing Machine
AT210 Hydrostatic and Burst Testing Machine
Introduction
AT210 Hydrostatic and Burst Testing Machine features compact structure design and simple to use. It is specifically used for time-to-failure test of plastic pipe under constant internal pressure, and for test of resistance to short-time hydrostatic pressure of plastic pipe; tubing and fittings.
Max pressure: 10Mpa, 16Mpa, 20Mpa, 30Mpa
Standards
GB/T 6111, GB/T 15560, GB/T 18997.1, GB/T18997.2, ISO1167, EN921, ASTM F1335, ASTM D1598
New feature
1) Leakage judge
2) Rupture identification
3) Overpressure protection
4) No-water protection
5) Automatic test saving when power off
6) Continuous test after power recovery
7) Test curve explore
8) Calibration function
Reliability & Durability
1) Advance OMRON PLC specially designed for industrial use offers closed loop control of working pressure and pressure compensation with high reliability and stability, allowing 10,000 hours' continuous test without failure.
2) Learnt from Denmark technology, accumulator is used for general pressure output, reducing frequent start of motor and pump, prolonging services life and improving pressure control accuracy
3) Imported components ensure high reliability and precision, such as pressure transducer, electromagnetic valve, accumulator and electric pump
4) Accumulator imported from Germany for pressure compensation reduced working time of motor and pressurizing system, improves pressurizing system and ensures pressure accuracy.
5) Imported electric pump ensures high stability and reliability, and improves accuracy of pressurizing speed and control
6) Water filter provides high precision filtering with big flow rate and stainless mesh
7) Stainless SS316 piping system features high reliability and durability.
Usability
1) Wide view full color touch screen is simple for operation without PC
2) Professional test software is powerful and simple to use. Real-time display of pressure-time graphics of each stations; real-time display data, and print test report; test data and report complies with OFFICE and test report is programmable according to user's requirements
3) Automatically sample and analyze test data, generate test curve, save test data, and build test report.
4) Modular design: user authorization management, test process setup, test curve analysis, test data review and calibration.
5) Real-time display of time-pressure curve and time-temperature curve.
6) Powerful test parameter setup allows hydrostatic test, burst test and graduation pressuring test.
7) Continuous test function: under conditions of sudden power off or no water supply, the test can be continued with saved database after recovery.
8) Curve explore: zoom in or out to view the curve, also compare multiple curves in on window.
9) Report can be export to Excel, both test data and test curve.
10) Additional function can be added: LAN connection and report template design.
Flexibility
1) 1~64 test stations are available to accommodate multiple tests separately without interference on each other
2) Continuous test after power reset saves time for test
3) 6 types of standard size water tank are selectable for various sizes of test specimens. Specimen can either be horizontally positioned or vertically. Water tank can be customized for non-standard shape or size of specimen. Water tank is made of stainless steel with perfect heat preservation; autp water compensation ensures test reliability.
4) Optional low temperature cooling system permits non-ambient test with temperature ranging 20℃~95℃
5) The end closures use German technology. Various types are available to satisfy different requirements. It's simple to prepare samples with perfect sealing
Parameters
Model |
AT210-10 |
AT210-16 |
AT210-20 |
AT210-30 |
Type |
Type A |
|||
Max pressure |
10MPa |
16MPa |
20MPa |
30MPa |
Specimen diameter |
Ф16~Ф630 |
|||
Test stations |
1~20 |
|||
Pressure accuracy |
≤1% |
|||
Constant pressure accuracy |
-1% ~ +2% |
|||
Constant pressure range |
5% ~ 100% (10MPa, 16MPa), 10% ~ 100% (20MPa, 30MPa) |
|||
Timing range |
0 ~ 10000h |
|||
Timing accuracy |
≤±0.1% |
|||
Power requirements |
3-phase, AC 380V, 50Hz |
|||
Control cabinet dimension (A*B*C) |
700*600*1700mm (1 ~ 6 stations) 1050*900*1700mm (7 ~ 20 stations) |
|||
Control cabinet weight |
120kg (1 ~ 6 stations) 260kg (7 ~ 20 stations) |
Standard accessories
Name |
Description |
Quantity |
Test stations |
Made to order |
N |
Main machine |
/ |
1 |
PLC control |
OMRON (Japan) |
N/4 |
Touch screen |
Panel Master HMI (Taiwan) |
1 |
Pressure transducer |
MEAS (USA) |
N |
Pressure meter |
/ |
1 |
Electrical plunger pump |
Interpump (Italy) |
1 |
Electromagnetic valve |
Parker (USA) |
N*2 |
High pressure pipeline |
Stainless steel |
N |
Accumulator |
HYDAC (Germany) |
N+1 |
Quick coupling |
DIXON (USA) |
N+M (M is the quantity of water tank) |
Water filter |
/ |
1 |
Test software |
English version |
1 |
Optional water tank (including heating system temperature up to 95℃)
Type |
A |
B |
C |
D |
E |
F |
Dimension (L*W*H) |
1200*800 *800 |
1800*800 *800 |
2100*1200 *1200 |
1200*800 *1200 |
1200*1000 *1600 |
1200*1200 *1900 |
Specimen Diameter(mm) |
≤Ф110 |
≤Ф400 |
≤Ф630 |
≤Ф110 |
≤Ф250 |
≤Ф400 |
Specimen direction |
Horizontal |
Vertical |
||||
Temperature range |
Ambient ~ 95℃ 15 ~ 95℃ (optional cooling system) |
|||||
Temperature accuracy |
≤±1℃ (water tank) |
|||||
Temperature uniformity |
≤±1℃ (water tank) |
|||||
Test stations |
One station can be divided to 1~5 branch, to connect 1~5 samples Standard is one station and one branch |
|||||
High pressure hose |
Quantity: test station number N+1 Length: A/B/D: 1 meter; C/E/F: 1.5 meter. |
|||||
Quick coupling |
Station number N+1 |
|||||
Input connecter |
M14*1.5-6g (Ф5*1.8 O-ring face seal) |
|||||
Power supply |
3-phase 5-line, AC380V±10%, 50Hz |
|||||
Heating power |
12KW |
12KW |
24KW |
12KW |
12KW |
12KW |
Weight |
220KG |
310KG |
380KG |
260KG |
380KG |
450KG |
1) Both inside and outside are made of stainless steel 304.
2) Optional heating system permits tests under temperature from ambient to 95℃
3) Equipped with circulation pump to ensure good temperature uniformity.
4) Automatic detection of water level and automatic water compensation
5) Quick couplings are stainless steel with pressure up to 34.5MPa
6) Theflon hoses are durable with temperature range -73 ~ +232℃
Optional cooling system (equip for water tank)
Type |
A |
B |
C |
Cooling capacity |
3600W |
5200W |
7200W |
Power supply |
Singe-phase, AC220V±10%, 50Hz |
||
Power consumption |
1.5kW |
2.2kW |
2.75kW |
Weight |
63.5KG |
66KG |
72KG |
Outside dimension (L*W*H) |
728*420*6700mm |
728*420*6700mm |
748*440*725mm |
Optional end closures (end cap)
1) Comply with IOS1167, type A
2) Aluminum type: Ф16 ~ Ф630
3) Stainless steel type: Ф16 ~ Ф250
4) No pull-rod outside seal is the recommend type in test standard
5) Smart design ensures perfect seal without leakage
6) Specially made silicon rubber seal is one-body structure even for big size like Ф630mm, not only improving seal quality and mounting efficiency, but also satisfying long time, high pressure and high temperature tests.
7) 316 air release valve can be fastened manually, simple to operate
Aluminum alloy no pull-rod end enclosure
No. |
Sample diameter |
O ring |
Gasket |
||||
ISO1167 |
Quantity |
Diameter |
Quantity |
Diameter |
Quantity |
||
1 |
Ф16 |
Ф16*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
2 |
Ф18 |
Ф18*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
3 |
Ф20 |
Ф20*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
4 |
Ф25 |
Ф25*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
5 |
Ф32 |
Ф32*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
6 |
Ф40 |
Ф40*3.55 |
2 |
Ф10 |
1 |
Ф8 |
1 |
7 |
Ф50 |
Ф50*3.55 |
2 |
Ф10 |
1 |
Ф8 |
1 |
8 |
Ф63 |
Ф63*3.55 |
2 |
Ф10 |
1 |
Ф8 |
1 |
9 |
Ф75 |
Ф75*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
10 |
Ф90 |
Ф90*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
11 |
Ф110 |
Ф110*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
12 |
Ф125 |
Ф125*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
13 |
Ф140 |
Ф140*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
14 |
Ф160 |
Ф160*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
15 |
Ф180 |
Ф180*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
16 |
Ф200 |
Ф200*7 |
2 |
Ф10 |
1 |
Ф8 |
1 |
17 |
Ф225 |
Ф225*7 |
2 |
Ф10 |
1 |
Ф8 |
1 |
18 |
Ф250 |
Ф250*7 |
2 |
Ф10 |
1 |
Ф8 |
1 |
19 |
Ф280 |
Ф280*7 |
2 |
Ф10 |
2 |
Ф8 |
1 |
20 |
Ф315 |
Ф315*12 |
2 |
Ф10 |
2 |
Ф8 |
1 |
21 |
Ф355 |
Ф355*12 |
2 |
Ф10 |
2 |
Ф8 |
1 |
22 |
Ф400 |
Ф400*20 |
2 |
Ф10 |
2 |
Ф8 |
1 |
23 |
Ф450 |
Ф450*20 |
2 |
Ф10 |
2 |
Ф8 |
1 |
24 |
Ф500 |
Ф500*20 |
2 |
Ф10 |
2 |
Ф8 |
1 |
25 |
Ф560 |
Ф560*20 |
2 |
Ф10 |
2 |
Ф8 |
1 |
26 |
Ф630 |
Ф630*20 |
2 |
Ф10 |
2 |
Ф8 |
1 |
Remark:
Quantity: means quantity for one pair of end enclosure
Each pair of end enclosure is equipped with one sample connecter, one air release valve and two spare O rings.
Stainless steel no pull-rod end enclosure
No. |
Sample Diameter |
O ring |
Gasket |
||||
ISO1167 |
Quantity |
Diameter |
Quantity |
Diameter |
Quantity |
||
1 |
Ф16 |
Ф16*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
2 |
Ф18 |
Ф18*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
3 |
Ф20 |
Ф20*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
4 |
Ф25 |
Ф25*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
5 |
Ф32 |
Ф32*2.65 |
2 |
Ф10 |
1 |
Ф8 |
1 |
6 |
Ф40 |
Ф40*3.55 |
2 |
Ф10 |
1 |
Ф8 |
1 |
7 |
Ф50 |
Ф50*3.55 |
2 |
Ф10 |
1 |
Ф8 |
1 |
8 |
Ф63 |
Ф63*3.55 |
2 |
Ф10 |
1 |
Ф8 |
1 |
9 |
Ф75 |
Ф75*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
10 |
Ф90 |
Ф90*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
11 |
Ф110 |
Ф110*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
12 |
Ф125 |
Ф125*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
13 |
Ф140 |
Ф140*5.3 |
2 |
Ф10 |
1 |
Ф8 |
1 |
14 |
Ф160 |
Ф160*10 |
2 |
Ф10 |
1 |
Ф8 |
1 |
15 |
Ф180 |
Ф180*7 |
2 |
Ф10 |
1 |
Ф8 |
1 |
16 |
Ф200 |
Ф200*8.6 |
2 |
Ф10 |
1 |
Ф8 |
1 |
17 |
Ф225 |
Ф225*8.6 |
2 |
Ф10 |
1 |
Ф8 |
1 |
18 |
Ф250 |
Ф250*8.6 |
2 |
Ф10 |
1 |
Ф8 |
1 |
Remark:
Quantity: means quantity for one pair of end enclosure
Each pair of end enclosure is equipped with one sample connecter, one air release valve and two spare O rings.
Contact : Eric Qin, +86 186 18655041869
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ABB TU849 Contact person: Miss Veronica WhatsApp: 86 18106957056 Phone: 008618106957056 Skype: 8618106957056 QQ: 2206305349 Wechat: nseauto006 N.S.E.Automation is a leading global industrial supplier in China, specializing in automation control systems module and spare parts...
N.S.E Automation Co.,Ltd
- 361006 - Xiamen City (厦门市)
- 8618106957056