Sell hose automatic cut, assembly and test line

HOSE MACHINES DETAILS

NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.

TEL： +86-13777004313(WECHAT/WHATSAPP)

Email：tradeningbo@foxmail.com

WEB：www.yidexi.cn

ADD：EUROPEAN INDUSTRIAL PARK ZONE A, HANGZHOU BAY NEW ZONE, NINGBO, ZHEJIANG, CHINA

Hose production line

Production line: automatic hose cut machine→automatic washer assembly machine→automatic hose assembly machine→hose clamp machine→hose air-tightness test machine

AUTOMATIC HOSE CUT MACHINE DIMENSION

AUTOMATIC WASHER ASSEMBLY MACHINE DIMENSION

AUTOMATIC HOSE ASSEMBLY MACHINE DIMENSION

HOSE AUTOMATIC CUT MACHINE

VIDEO: https://www.youtube.com/watch?v=QZGw_YYMGtc

UTILITY FIELD

It is mainly used in the field of sanitary hose cutting. With the method of automatic cutting, instead of old fashioned manual cutting. It can improve efficiency and make value for client,

EQUIPMENT PARAMETER

1. POWER SUPPLY : AC220V 50Hz (MACHINE MUST EARTH CONNECTED)

2. TOTAL AIR SOURCE: （0.7±0.05）Mpa

3. TOTAL POWER OF EQUIPMENT： AROUND 1.1KW

4. MEASURE(L*W*H): 4260×660×1320（MAX）, 3860×660×1320（MIN）

5. TOTAL WEIGHT： AROUND 150Kg

NAME AND FUNCTION OF COMPONENTS

图1

EQUIPMENT OPERATION AND PARAMETER USAGE

1、Check if electricity and air supply have been connected.

2、Press “screen on button” turn on green button, and then enter equipment information screen. Here show the menu bellow:

3、UNDER THE CONDITION OF MACHINE ON, TOUCH THE SCREEN SLIGHTLY TO ENTER MONITOR INTERFACE

Menu: pull down menu button

length set: set cutting length you need

Compensation length: cutting length error compensation, can be positive and negative compensation

Current length: the length of the hose feeding now

Set number: set the required number of cut

Actual number: the number of hose that cut.

Clear: clear display value

Cumulative number: the total number of hose cut

Clear: clear display value

Cut: under manual condition, single cut

press down / lift: feeding wheel and measure wheel press down / lift

Alarm reset: alarm reset button

Automatic cycle / single cycle: automatic cycle / single cycle switch button

Emergency stop: under emergency condition, stop button

Manual / automatic: manual mode / automatic mode switch button

4、click on the menu above into the drop-down menu screen (as shown below), you can click the interface button to enter the corresponding interface:

5、click on the above parameter button to enter the parameter settings screen, as shown below:

Length set (the same as the control interface button): length set of the hose needs to be cut

Compensation length (the same as the control interface buttons): cut length error compensation, can be positive and negative compensation

Speed set: servo motor speed setting, generally set to 600-1500 mm/s

Compensation speed: compensation when the speed of the servo motor settings as generally set to 500-1000 mm/s

Compensation time: machine length automatic compensation time setting, generally set to more than 2 seconds

Feeding delay: the period between feed slide drops down to the feed sensor detected the signal, the feeding motor from fast to slow conversion interval is generally 0.5-1s

Brake delay: after feed sensor detected the signal, the electromagnetic brake action delay time setting, generally 0.5-1s

Brake time: electromagnetic brake brake time, generally 0.3-1s

Manual speed: under manual condition, manual feeding speed set, generally set to 50mm/s

Silk come out length: set of length for feed when machine detected silk come out, generally set up to more than 60mm.

Counting function: counting function on / off switch button

Silk come out detect function: silk come out detection function on / off button

6、Click on the fourth step drop-down menu screen manual interface button to enter the manual interface, as follows

Current length: feed / pull back length of hose cutting machine

Cutting: under manual condition, single cut

Under press: under the manual condition, the feed wheel and the measure wheel press down

Feeding slow forward: under the manual condition, press this button, feed wheel forward feeding, loosen the button, feed wheel stop feeding

Feeding slow backward: under the manual condition, press this button, feed wheel backward, loosen the button, feed wheel stop

Manual / automatic: manual state / automatic state switch button

7、Click on the fourth step drop-down menu screen in the fault diagnosis button to enter the fault diagnosis interface, display tube breakdown details, as follows:

Return button: exit the fault diagnosis screen button

OPERATION AND REMARK

1. The data line of the feeding rack is connected with the machine frame electric box, which is connected with the air source and is connected with the power supply (AC220V).

2. The machine outdoor source regulate pressure valve adjust pressure to around 0.6MPa (pressure shall be not more than 0.7MPa), machine chassis adjustable pressure valve pressure adjustment to around 0.2MPa.

3. Press the green button on the touch screen to enter the monitoring interface and set to the manual state.

4. Enter the parameter setting screen, set the corresponding parameters.

5. Place hose on the feeding table, hose pass through the feeding motor and induction slider, and then crossed the feeding wheel and measure wheel, cutting knife hole, press the monitoring interface button of press down, the press wheel press down, system settings as automatic state, single cycle. Press the cycle start button, cut one hose to measure length. According to the length error to set length compensation then repeat the above steps, after reach the requirements of cut length, system set as automatic cycle. Press the cycle start button, the machine automatically cut.

6.When the hose cut machine is running, the operator can not put their hands into the dangerous parts of the hose cut machine. When it needs to be adjusted and repaired, it needs to be valve and power supply off.

7. The knife needs to be sharp. Hose have been cut need to be perfect incision and no cut burr, when there is any burr after cut. The knife needs to be adjusted or grinded.

8. When the hose is cutting, the machine can not be tightened, if the feeding motor is not running in time and the warning is required, the feeding motor needs to be adjusted to slow down, or stop the machine to check and to release the hose.

WASHER/O-RING ASSEMBLY MACHINE

VIDEO: https://www.youtube.com/watch?v=BUz07s_JWuo

01—O-ring viberation table，02—O-ring channel，03—O-ring install head，04—turn table，05—copper screw channel，06—turntable motor controller，07—stop button，08—start button，09—O-ring viberation table controller，10—copper screw vibration table controller，11—copper screw vibration table，12—triangle belt。

Applicable scope

this machine is suitable for the assembly of rubber gaskets or rubber O- ring

Installation requirements

Machine maximum power 1.6KW

Power supply voltage 220 V

machine diameter L 1400 ×W 930 × H 1250mm

Equipment operation

Connected to the power (must be grounded).

Power distribution box must be closed to avoid dust, liquid or other matter go into the interior.

O-ring and copper screws will be added to 01 and 11, (Note: not too much), adding quantity can be figured according to the actual situation. The standard is when running vibration table, the samples does not overflow and not blocking the channel. (Must ensure that the samples and the vibration table has no debris, otherwise it will occur the phenomenon of material block)

Make controller switch NO. 6, 9 and 10 under the condition of OFF, and then press the start button 08 to see whether the light will on.

press 09 and 10 controller start button, to start running 01, 11 vibration table, after 02 and 05 channel fulfil with samples, then start the 06 controller, 04 start running.

Trouble shooting

1、Insufficient feeds from the channel.

Check whether the vibration table lack of material; whether the debris flow into the channel; check whether the channel deformed because of other reason.

2、When 06 controller on, 04 turntable does not rotate or get stuck.

Check whether the 06 controller box has electricity; check if there is any workpiece in the 04 turntable make it stop; turn off 06 manual and 12 triangle belt, see if the 04 turntable can swing around, and then restart 06.

3、The whole machine power off

Check if the turntable gets stuck. And check if because the overload protection turn off power. Then press the 08 button again.

4、O-ring cannot assembly smoothly.

Check whether there is any broken O-ring inside 03 assembly head, if there is, please take it off.

Note: do not put your fingers or debris into the working turntable.

HOSE AUTOMATIC ASSEMBLY MACHINE

VIDEO: https://www.youtube.com/watch?v=_9LEZUqUht4&feature=youtu.be

https://youtu.be/qCx9ZUar7uw

01- touch screen 02- vibration table of hose core

03- steel cap vibration table 04- front clamp cylinder 05- behind clamp cylinder

06- large channel table 07- small channel table 08- Rotary damper cylinder 09- push cylinder 10- hose core push cylinder 11- steel cap push cylinder

UTILITY FIELD

This machine is suitable for assembly of hose and core, steel cap.

MACHINE PARAMETER

machine total power ： 800W

supply valtage ： AC220V/50Hz

Clean air source through the filter ： > 0.6Mpa

size (L*W*H) ： 1100 ×750 × 1320mm

total weight： about 100Kg

CONTROL PANEL

1. turn on the power, press on the start button (green) of the control panel, enter the boot interface: ：

2. The system enter startup interface after touch boot interface, as shown below：

（1）mode choose：

Auto mode / manual mode: Automatic mode / manual mode switch button

Automatic / semi-auto: automatic / semi-auto change switch. Under automatic condition, the machine will automatic assembly hose, steel cap and hose core together, under semi-auto condition, the machine will only automatic assembly hose and steel cap together.

（2）start button: Start button under automatic condition

（3）stop button: stop button under automatic condition

（4）product statistics: the number of actual assembly

（5）production set: the number set according to requirement

（6）reset: product statistics of quantity reset

（7）manual page: manual test page open button

（8）start page: turn on button of start interface

（9）ime set: each working cylinder action time setting interface turn on button

（10）alarm page: alarm page open button

（11）I/O signal: I/O signal page open button

（12）return: page return button

3.Click manual page button, enter the manual test page, as shown below：

Cylinder action test button under the condition of manual：

（1）forward and backward clamp: forward and backward clamp cylinder action test button

（2）Push steel cap: push steel cap cylinder action test button

（3）Push copper core: push copper core cylinder action test button

（4）large channel table: large channel table cylinder action test button

（5）Rotation: rotary positioning cylinder action test button

（6）Push: push cylinder action test button

（7）Small channel table: small channel table cylinder test button

4.click the time set, enter the time set the page, as shown below：

（1）Clamp time: the time from clamp of forward and backward cylinder clamp action to the rotation of the cylinder began to open action；

（2）rotation time: the time from the rotary cylinder action began to open to small channel table cylinder forward action；

（3）small channel table time: from the beginning of push forward movement of small channel table cylinder to steel cap cylinder launched at the beginning of the time of action；

（4）push the steel cap time: from pushing the steel cap cylinder launched action to move back the channel table cylinder start time；

（5）small channel table backward time: from the start of push back action of small channel table cylinder to cap steel cylinder control backward action start time；

（6）pushing the steel cap backward time: the time of from the steel cap push cylinder begins to backward to the big channel table cylinder began to move forward action ；

（7）Big channel table time: the time from the big channel table cylinder to push forward movement to copper core cylinder launched action；

（8）the time of pushing the copper core: the time from starting the action to the forward and backward of the cylinder to release the action from the push of the copper core cylinder；

（9）push the copper core backward time: the time from the forward and backward of the clamping cylinder began to loosen the action to return the cylinder to start the action；

（10）push reset time: the time from the beginning of a material returning cylinder to big channel table cylinder movement began to backward action；

（11）rotation return time: the time from the big channel table cylinder start backward movement to the rotating cylinder reset action start。

5.click the alarm page button, enter the alarm resume page, as shown below：

6.click the I/O signal button, enter the input and output monitor page, as shown below

EQUIPMENT OPERATION

1. Switch on the power supply (must be grounded)。

2. Connected to air supply, air supply equipment total air source must have filter processing the clean air source, by adjusting the pressure triple pieces set pressure more than or equal to 0.6 MPa. To ensure the oil mist lubricat in oil cup (machine action 4-10 working cycle, the oil mist suck out 1 drops of oil)

3. Press the green start button to see whether the green start button light on, and then see whether the touch screen light up.

4. Put into vibration table correspond steel cap, copper core, nut, open the vibration table controller switch, start the vibration table, see steel cap, copper core and nut feeding is smooth or not.

5.The system will switch to automatic mode, after steel cap, copper core and nut channel full of material, click the foot switch to see if the machine moving around a loop (Note: during test running, all the cylinders will exercise one time and return to the initial state, please remove all the debris on the machine and operator body away from the work area), if the machine is not action, please check if the machine touch screen is in auto mode, you can try again to test.

6. Right hand hold hose into the clamp channel (please first confirm hose and the steel cap is matched), hose one head in the rotating bezel, step on the switch, the machine will automatically assembly hose, a steel cap and a copper core together, please do first piece inspection to see if hose, steel cap and copper core are assembly perfectly. if there is anything not assembly in place, please let technical personnel to adjust the machine parameters and the position of the clamp, if still does not work, please contact the manufacturer. Note: before the technician adjust the machine, please switch to manual mode, and cut off the air source, in order to prevent the operator from been hurt.

HOSE CLAMP (CRIMPING) MACHINE

VIDEO: https://www.youtube.com/watch?v=GLnS3EyW_ic

https://youtu.be/a89Hc8HoO7U

introduction

Crimp machine of my factory is mainly used for the production industry of the steel hose end and the steel cap connected. After years of improvement, the appearance is simple style, performance and durability of the machine has been greatly improved, especially the key device of bundling hoop head and clamping blocks compare with similar plant life ratio is greatly improved.

For meet the characteristics of the industry, in the high-intensity operation of the equipment and other aspects of heating, the design of the tank, more convenient for summer heat. On the other hand, the structure of the oil pump is immersed in oil, which reduces the noise and favorable for heat dissipation.

The whole machine is controlled by PLC program, and the equipment has several different process parameters, which is suitable for different customer needs.

Crimp machine is one of the main products of my company, it maintains a simple and efficient style, and we also accept the customer's special requirements, to complete your use.

Model: ITC-KY

Dimension: 1000mm*770mm*575mm(L*W*H)

Power: 380V AC 4KW

Air: no

Water: no

Minimal hydraulic oil：0.11m³

Maximal hydraulic oil：0.133 m³

Weight: net weight 200kg

Crimp speed：≥0.5s

Hydraulic oil：L-HM46#

Initial injection volume：120L

Clamping cavity pressure≤18MPa

Return cavity pressure≤10 MPa

Head and tooth：1set

performance characteristics of equipment

Optimized circuit and components to support the customer's fast operating frequency, to support the high intensity of the job requirements, operating cycle time can be shortened to 0.5 seconds / time.

Press head has optimized design and convenient for equipment adjustment.

Method of using equipment

Panel operation buttons details are as follows: ：

Operation methods have automatic and manual with difference operating panel, please tell us when buy equipment. The following is manual operation of panel control.

working order: turn on the power switch on the back - release the emergency stop button on the front panel- observe the limit switch position, confirm fastening and press the front panel Hydraulic starting button, then the machine is ready. When put the product into the bundling hoop in the head, and close to the forward position, will touch the work piece through the probe rod shaft start switch core, then under the control of the program go forward clamp- -crimping- - longtime of crimp- - loosen the stuffy return phase out products --- --- manual take out hose, a cycle of work complete.

Adjustment and use of key parts of equipment

The main adjustment part has three aspects, the first one is the forward and backward speed of the oil cylinder and the pressure setting of the system, the second is the setting of the position of the cylinder, the third is the adjustment and assembly of the shaft core.

cylinder speed and pressure adjustment

The adjustment of the position of the oil cylinder to reduce unnecessary movement length can shorten the cycle of movement, speed up the production frequency. Through the adjustment of the pre limit switch and close to the limit of the switch to control the movement of the stroke, pay attention to the limit position of the front limit switch to ensure that the clamping claws can be closed after the product.

Adjustment and assembly of mandrel push rod

The mandrel rod is an assembly unit.

Press the fastening screws to fix the mandrel push rod and the length is set as required.

By adjusting the two nut position, to change your sensitivity, do not adjust too close, and adjust to the best position.

The size and shape of the front end positioning part can be matched by the form of the product itself, which is connected with the M10 screw rod. it use the end face positioning, you can also use the end of the protruding end of a small shaft, so that the assembly of the product parts of the copper plug into it positioning.

HOSE LEAK TEST MACHINE

VIDEO: https://youtu.be/U1ptFvW4hYQ

The equipment is mainly used for the sealing test of the instrument or faucet fittings in the bathroom industry, such as shower pipe, pipe, and so on. It is mainly used in the single chamber test of the water or the water outlet pipe, and the pressure test method is adopted. The product can intelligent test to determine the quality of the product, the test parameters and the leakage parts can be easily read. If the test product is not qualified, can be directly on the touch screen to facilitate reading. The test method of the product is simple, to avoid the adverse effects of old water measuring method brings the water need to brush.

1 improve: production efficiency;

2 reduces the labor intensity and production cost;

3 from the fundamental improve the quality of products, improve the production efficiency

Parameters: