Sell angle valve, tap assembly and leak test machine
TEL:0574-63077646/13777004313(whatsapp/wechat)
QQ: 827971807, wechat: guxingwujiang
Email:tradeningbo@foxmail.com
WEB:www.yidexi.cn
ADD: EUROPEAN INDUSTRIAL PARK, FIRST SEASHORE ROAD, HANGZHOU BAY NEW ZONE, NINGBO CITY, ZHEJIANG PROVINCE, CHINA
角阀水嘴装配测试一体机
ANGLE VALVE AND TAP ASSEMBLY AND LEAK TEST MACHINE
本设备主要用于卫浴行业中角阀、水嘴装配及腔体的密封性测试,采用气压压力检测测试方法。该产品能智能测试判断产品的密封性质量,测试参数及泄漏部位 均可以方便的读取。如测试产品不合格,可以直接在触摸屏上读取。 本产品测试方法简单,避免了以前老式直接水测方法所带来的水试之后需要擦试的不利影响。
This equipment is mainly used in the bathroom industry of the angle valve and tap assembly and the sealing test. It use air pressure testing methods. The product can intelligent test to determine the quality of the product, the test parameters and the leakage parts can be easily read. If the test product is unqualified, the result can be directly read on the touch screen. This product testing method is simple, can avoid the disadvantage of before water test method of water need to wipe out.
Internet video address:
https://www.youtube.com/watch?v=X3HX3_BnmOc
https://www.youtube.com/watch?v=uaLEo6Ho_E0
1、高精密气密测试机HIGH PRECISSION LEAK TEST PART
●测试使用0.4--0.6Mpa的压缩空气,不用水,避免水对产品的污染和腐蚀,既环保又干净卫生,提高产品档次。
●测试时间:20-35秒/个(每工位)。
Use 0.4--0.6Mpa test compressed air, without water, to avoid water pollution and corrosion, it is environmental friend and clean, and improve quality of products.
The test period: 20-35 seconds / pcs(every working position).
2、旋螺机ASSEMBLY PART
●用于阀芯和压盖的装配。
●操作简单,劳动强度低,产品扭力稳定一致,速度快,装配一个阀芯2秒。
●夹具工装可更换
Use for assembly spool and cover.
It has the advantages of easy operation, low labor intensity, product stable torque, and high speed. Only need 2 seconds for a valve assembly.
The fixtures can be changed
3、角阀水嘴装配测试一体机基本产能表< /p>
Angle valve and tap assembly and test machine capacity
序号code |
产品名称 name |
基本产能/组 capacity per team |
工作时间/H Work hours |
备注 remark |
1 |
角阀类 angle valve |
4000 pcs per team |
8 |
2 people per team |
2 |
水嘴类 tap |
5000 pcs per team |
8 |
2 people per team |
Remark: this data is according to the real production of clients |
4、装配及气密性测试工艺流程assembly and leak test process:
装阀芯—气密性检测—装手柄等—检验—包装。
Install spool—leak test—install handle and other spare parts—check—packing
二、设备的测试原理及步骤equipment test method and process:
角阀水嘴成品: (一进一出)angle valve and tap final products (air in and out)
1 2
A、测试:0.6MPa高压 (气压可调节)test: 0.6Mpa high pressure (air pressure can be adjust)
B、测试要求test demand:
成品安装在夹具定位块上place final product on the clamp→ 腔体1进气(测试腔体1是否泄漏、同时检测腔体1、2之间隔强)cavity 1 air inlet (to test if cavity 1 have leakage, and test partition between 1 and 2 at the same time) →
合格qualified →(打开阀芯open spool)腔体1进气cavity 1 air inlet(检测腔体1、2是否泄漏test if cavity 1 or 2 have leakage)
1.把要测试的产品安装在夹具上place the product on the clamp:
一路则按下启动按钮1;the first working position press button 1
二路则按下启动按钮2;the second working position press button 2
………………..
2、测试机开始进气检测进水腔、进水与出水腔之间隔墙、自动打开阀芯开始检测整体。
2, the test machine begin to test the water inlet chamber, the partition between water inlet and the water outlet chamber, automatically open the spool to start testing the whole body.
3、如漏气,则报警响,排气,气缸复位,显示哪个腔体泄漏、不合格。
3, if unqualified, the alarm on, air exhaust, the cylinder reset, and shows which cavity leak and unqualified.
4、如合格,则排气,气缸复位,显示合格。
4, if qualified, then air exhaust, cylinder reset, display qualified.
三、设备的参数和技术规格machine parameter and technician :
使用条件Using Condition |
参数parameter |
供电电压Power supply voltage |
220V交流AC |
设备功率Equipment power |
350W |
压缩空气源Compressed air supply |
0.8Mpa |
最大压紧力Max compaction power |
560N |
辅助压力Supplementary pressure |
480N |
测试气体压力Pressure for testing air |
0.2MPa~0.7Mpa |
单通道测试时间Single channel test time |
5-12s |
标准测试通道Standard test channel number |
2+2+2+2+2+2 |
四、参数设置parameter set:
1#参数设定(1路) parameter set of 1st working position |
出厂设定值 Factory set value |
|
1 |
1#进水腔最大泄漏压差 1# water inlet cavity maximum leakage pressure difference |
12mbar |
2 |
1#出水腔最大泄漏压差 1# water outlet cavity maximum leakage pressure difference |
12mbar |
3 |
1#隔墙最大泄漏值 1# Maximum leakage value of partition |
12mbar |
4 |
1#阀后最大泄漏压差 1# after spool open the maximum leakage pressure difference |
12mbar |
5 |
1#最低工作压力 1# minimum working pressure |
1500mbar |
5 |
1#关闭时,进水腔进气时间 1# When spool is closed, the air inlet time of the water inlet chamber. |
30(3s) |
6 |
1#关闭时,进水腔压力稳定时间 1# When the spool is closed, the pressure keeping time of the water inlet cavity. |
50(5s) |
7 |
1#关闭时,进水腔检测时间 1# When spool is closed, the test time of the water inlet chamber. |
30(3s) |
8 |
1#关闭时,出水腔进气时间 1# When spool is closed, the air inlet time of the water outlet chamber. |
30(3s) |
9 |
1#关闭时,出水腔压力稳定时间 1# When the spool is closed, the pressure keeping time of the water outlet cavity. |
50(5s) |
10 |
1#关闭时,出水腔检测时间 1# When spool is closed, the test time of the water outlet chamber. |
30(3s) |
11 |
1#打开时,进气时间 1# When spool is open, the air inlet time. |
30(3s) |
12 |
1#打开时,压力稳定时间 1# When spool is open, the air pressure keeping time. |
50(5s) |
13 |
1#打开时,检测时间 1# When spool is open, the test time. |
20(2s) |
14 |
1#排气时间 1# air exhausts time. |
30(3s) |
15 |
1#隔墙检测时间 1# partition test time. |
20(2s) |
Contact : Jimmy King, +86 13777004313(wechat/whatsapp)
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