Automotive

Yiheda automation is one of the best industrial assembly automation companies, as an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers.

Applying automated assembly techniques of feeding and handling, flexible conveying, robot integration, visual inspection and laser marking, Yiheda provides automation solutions of automotive parts production to customers according to the features of products and their demands.

Successful cases: OCV full auto production line, valve rocker arm manufacturing and assembly equipment & machine, Hydraulic tappet assembly testing machine, etc.

Mask Production Machine -Medical Flat Mask-face mask machine

The disposable mask machine can produce 1 to 4 layers non-woven fabrics breather. The thickness of the mask and the nose line length are adjustable in a reasonable range. The single station assembly machine can produce both single and double nose line breather. The rubber band of the packaging line is placing inside the conveyor belt box. The rubber band of each side of the mask will be fed and cut automatically, with high output, low scrape rate and easy operation.

Timing chain tensioner assembly and inspection machine

Timing chain tensioner semi-automatic assembly and inspection line which can assemble three types of timing chain tensioner. The machine is made up of many technical stations, including: the assembly of valve body, steel ball, spring, spring base and cover, the air-tightness test of the tensioner, the press-fitting of valve body assy, seal cover and housing, the air-tightness test of the housing assy., the assembly of circlip and spring, the feeding and assembly of air-flow valve and air-flow pole, the feeding and assembly of push rod, hydraulic pump oil feeding, blow and suction for oil removing which can clean oil effectively, performance checking and finished product unloading.

7

Substitute for man

98%

Capacity upgrading

99%

Advantage promotion

13

Return cycle

Valve tappet inspection and sorting machine

Motor is an important part of automotive, many small parts of motor are critical, valve tappet is one of the small parts. This automotive parts and machine is designed to perform the automatic feeding, hardness inspection, crack checking, appearance checking, thickness and outer diameter checking, positive T value and negative T value detection and automatic calibration, laser marking and greasing the finished product, the last station is for product's checking and sorting. Yiheda has very rich experience of vehicle assembly automation solution design in automotive industry, the machine we have integrated for automotive parts assembling and inspection are including: OCV assembly equipment, vvt solenoid assembly machine, engine valve tappet assembly machine, high pressure oil pump assembly line, electromagnet assembly equipment.

4

Substitute for man

99%

Capacity upgrading

98%

Advantage promotion

15

Return cycle

Automotive horn diaphragm assembly equipment

Horn diaphragm assembly machine：horn diaphragm is formed by metal pouching, there are some round protrusion structures on the diaphragm. These structures have significant effects on the natural frequency and stress distribution of the diaphragm. The machine is made up of many stations, including: diaphragm feeding, static elimination of diaphragm, diaphragm rapid shaping and pressing, diaphragm linkage station transfer, diaphragm molding, finished product conveyor line unloading and defective products sorting and storage.

8

Substitute for man

98%

Capacity upgrading

99%

Advantage promotion

13

Return cycle

Fuel pump tappet assembly line

High pressure fuel pump tappet assembly machine is a fully automatic assembly machine. High pressure fuel pump tappet plunger is a major part of lubrication pump of automotive engine, which is a product with high speed and precision. Fuel pump tappet plunger assembly line consists of many processes, which were designed to carry out the automatic feeding and unloading of products, press-fitting, riveting, inspection and marking. The machine can prevent the products from scratch or damage in the course of feeding, press-fitting and riveting. Inspection units also have been set up at required station to check the quality of products, and NG parts will be eliminated from the machine automatically into scrap box.

8

Substitute for man

99%

Capacity upgrading

98%

Advantage promotion

6

Return cycle

Valve lifter automatic assembly line

The automotive plunger assembly machine completes the plunger assembly and detection, which includes plunger assembly, steel ball assembly, check valve spring assembly, check valve seat assembly, tightness detection and performance detection, etc.

6

Substitute for man

99%

Capacity upgrading

98%

Advantage promotion

17

Return cycle

Automotive rocker arm assembly machine

Automotive rocker arm automatic assembly machine completes the processes of automatic feeding, riveting, detection, laser marking and oiling, etc. The body, pin and shrapnel are fed automatically by vibration bowl, and conveyed to assembly station. No damage or scratches will occur during assembly, the human machine control system can achieve many functions of adjustment and process diagnosis such as parameter setting, modification, storage and power outage memory function.

12

Substitute for man

97%

Capacity upgrading

98%

Advantage promotion

18

Return cycle

OCV Full-Automatic Assembly Line

The OCV assembly line is used to complete the assembly and testing of the solenoid valve and is divided into 11 processes. Each process is used to complete specific product feeding, assembly, testing, and marking, etc.

36

Substitute for man

99%

Capacity upgrading

98%

Advantage promotion

15

Return cycle

Automated assembly refers to the assembly of products through the use of automated machinery or assembly robots and systems. Only a small part of the work is controlled by people. In most cases, automation is often used to produce a standardized product assembly line for a series of specific actions or activities. Automated assembly is an important part of many technology companies and medical research plants.

Today, automation components in many factories are used to create components and then assemble a variety of products, from the food industry to the electronics industry. Workers only need on-site supervision to ensure that the assembly line process can be maintained and their ability to produce thousands of high-quality products can be maximized in the shortest possible time.

Medical research facilities and food processing factories often use automated assembly processes in areas where human contact may lead to danger or product contamination. Manipulators or robotic equipment are used to deal with the sealed environment in the above product systems to minimize this risk.

Large manufacturing companies use larger automated assembly equipment, including large-scale products such as automobiles that use heavy robotic equipment. In these environments, except that only a few workers operate in the central control center, the other processes are to assemble vehicles independently using assembly systems. Although this form of manufacturing looks more like a replacement for manual work, it reduces casualties and human failures.

In recent years, with the prosperity of the domestic electronic industry, the industry of our automated assembly machine has also taken advantage of the rising trend. At the same time, many manufacturers are gradually carrying out automation reform, replacing manual labor with machines, so many enterprises are rushing to introduce automation equipment, but its main equipment is automated assembly machine.

Features of the automated assembly machine:

Firstly, the automated assembly machine saves the cost to the enterprise. Because it can operate efficiently without human being, as long as one person feeds, it can be the efficiency of many people and save a lot of labor cost effectively.

Secondly, the automated assembly machine has good versatility and can store many sets of programs. As long as the customer changes the product size, the product program can be changed.

Thirdly, when designing, we have designed more product procedures, so it is convenient to change the products when making later production. By simply replacing the fixture, the production can be realized by simple programming, which is very convenient for enterprises to produce.

Fourthly, we all adopt the imported track to effectively ensure the stability of the machine and eliminate the adverse effects caused by human factors. The imported components also effectively ensure the stability of the machine.

Fifthly, with efficiency and convenience, an automated assembly machine can save about 5 people.